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Industrial Automation from Scratch

You're reading from   Industrial Automation from Scratch A hands-on guide to using sensors, actuators, PLCs, HMIs, and SCADA to automate industrial processes

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Product type Paperback
Published in Jun 2023
Publisher Packt
ISBN-13 9781800569386
Length 492 pages
Edition 1st Edition
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Author (1):
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Olushola Akande Olushola Akande
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Olushola Akande
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Table of Contents (21) Chapters Close

Preface 1. Part 1: Learning the Concepts and Skills Required to Get Started
2. Chapter 1: Introduction to Industrial Automation FREE CHAPTER 3. Chapter 2: Switches and Sensors – Working Principles, Applications, and Wiring 4. Chapter 3: Actuators and Their Applications in Industrial Automation 5. Chapter 4: Overview of AC and DC Motors 6. Chapter 5: Introduction to Variable Frequency Drive (VFD) 7. Chapter 6: Drawing Schematic/Wiring Diagrams Using CAD Software 8. Part 2: Understanding PLC, HMI, and SCADA
9. Chapter 7: Understanding PLC Hardware and Wiring 10. Chapter 8: Understanding PLC Software and Programming with TIA Portal 11. Chapter 9: Deep Dive into PLC Programming with TIA Portal 12. Chapter 10: Understanding Human Machine Interfaces (HMIs) 13. Chapter 11: Exploring Supervisory Control And Data Acquisition (SCADA) 14. Part 3: Process Control, Industrial Network, and Smart Factory
15. Chapter 12: Process Control – Essentials 16. Chapter 13: Industrial Network and Communication Protocols Fundamentals 17. Chapter 14: Exploring Smart Factory (Industry 4.0) with 5G 18. Assessments 19. Index 20. Other Books You May Enjoy

Introducing process control

In a very simple way, we can define process control as the technique of monitoring and adjusting a process to yield the desired result.

In industry today, raw materials undergo a series of procedures (processes) before they become a finished product. These processes need to be carefully monitored and adjusted to ensure quality products are produced efficiently, economically, and safely. The monitoring of processes and the adjustments necessary are usually automated using control systems. If the monitoring and adjustments were to be done manually, there would be a need for more workers and we cannot achieve the best possible results this way due to human errors.

Types of process control systems

Automatic process control can be categorized as one of the following:

  • Open-loop
  • Closed-loop (feedback)
  • Feedforward
  • Feedforward-feedback

Let’s have a look at each of the types.

Open-loop control

In open-loop process control...

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