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Industrial Automation from Scratch

You're reading from   Industrial Automation from Scratch A hands-on guide to using sensors, actuators, PLCs, HMIs, and SCADA to automate industrial processes

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Product type Paperback
Published in Jun 2023
Publisher Packt
ISBN-13 9781800569386
Length 492 pages
Edition 1st Edition
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Author (1):
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Olushola Akande Olushola Akande
Author Profile Icon Olushola Akande
Olushola Akande
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Toc

Table of Contents (21) Chapters Close

Preface 1. Part 1: Learning the Concepts and Skills Required to Get Started
2. Chapter 1: Introduction to Industrial Automation FREE CHAPTER 3. Chapter 2: Switches and Sensors – Working Principles, Applications, and Wiring 4. Chapter 3: Actuators and Their Applications in Industrial Automation 5. Chapter 4: Overview of AC and DC Motors 6. Chapter 5: Introduction to Variable Frequency Drive (VFD) 7. Chapter 6: Drawing Schematic/Wiring Diagrams Using CAD Software 8. Part 2: Understanding PLC, HMI, and SCADA
9. Chapter 7: Understanding PLC Hardware and Wiring 10. Chapter 8: Understanding PLC Software and Programming with TIA Portal 11. Chapter 9: Deep Dive into PLC Programming with TIA Portal 12. Chapter 10: Understanding Human Machine Interfaces (HMIs) 13. Chapter 11: Exploring Supervisory Control And Data Acquisition (SCADA) 14. Part 3: Process Control, Industrial Network, and Smart Factory
15. Chapter 12: Process Control – Essentials 16. Chapter 13: Industrial Network and Communication Protocols Fundamentals 17. Chapter 14: Exploring Smart Factory (Industry 4.0) with 5G 18. Assessments 19. Index 20. Other Books You May Enjoy

A practical example of single-loop process control

Here, we will use a temperature sensor, a temperature controller, and a contactor (actuator) to keep the temperature of a heater at the desired level (or setpoint).

Materials/devices

The required materials include the following:

  • A thermocouple temperature sensor (Type K)
  • A temperature controller (JTC903)
  • A contactor
  • A heating element

Wiring

Make the connection as shown in the following diagram (Figure 12.17):

Figure 12.17 – Pictorial diagram of a temperature control system (Credit: Showlight Technologies Ltd.: www.showlight.com.ng)

Figure 12.17 – Pictorial diagram of a temperature control system (Credit: Showlight Technologies Ltd.: www.showlight.com.ng)

Operation:

  1. Set the dial on the front of the temperature controller to the setpoint of your choice, that is, the temperature you want to maintain – for example, 100 degrees Celsius.
  2. Supply power to the circuit by switching on the breaker.
  3. When the temperature of the heater is below the setpoint, the common terminal...
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