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The Art of Manufacturing

You're reading from   The Art of Manufacturing Overcome control challenges for increasing efficiency in manufacturing using real-world examples

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Product type Paperback
Published in Feb 2023
Publisher Packt
ISBN-13 9781804619452
Length 180 pages
Edition 1st Edition
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Authors (2):
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Ninad Deshpande Ninad Deshpande
Author Profile Icon Ninad Deshpande
Ninad Deshpande
Sivaram Pothukuchi Sivaram Pothukuchi
Author Profile Icon Sivaram Pothukuchi
Sivaram Pothukuchi
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Toc

Table of Contents (15) Chapters Close

Preface 1. Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
2. Chapter 1: Automation Is a Part of Our Daily Lives FREE CHAPTER 3. Chapter 2: The Art of Temperature Control 4. Chapter 3: Tension Control – Managing Material Tension 5. Chapter 4: Level Control – Controlling the Level of Liquid to Avoid Drying Up or Spilling Over 6. Chapter 5: Motion Control – Control, Synchronization, and Interpolation of Axes for Accuracy and Precision 7. Chapter 6: Material Dispensing Control 8. Part 2: Automation and Humans
9. Chapter 7: The Interplay of Humans-Machines-Automation 10. Chapter 8: Automation – Dramatically Helping Avoid Human Intervention 11. Chapter 9: Automation Can Build a Super-Organism with Awareness 12. Chapter 10: What’s Next? 13. Index 14. Other Books You May Enjoy

The need for tension control

Let us use another analogy involving some of our day-to-day activities, which will make you realize that tension control is not too complicated. Just imagine a rubber band or a small piece of thread. If we pull it with a small force, then the rubber band elongates, which is visible to the naked eye, whereas a thread does elongate to a certain extent, although it might not be visible. However, what would happen if we applied more force in opposite directions? The rubber band, as well as the thread, might snap and break, which we do not wish for.

This brings us to the point of applying the right tension to a material and maintaining it so that the material does not break, and a planned process can be carried out on it. Like all control problems, the solution consists of measuring the control variable – in this case, the material tension – and trying to increase or decrease the tension so that it approaches the set point. Thus, tension control...

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