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The Art of Manufacturing

You're reading from   The Art of Manufacturing Overcome control challenges for increasing efficiency in manufacturing using real-world examples

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Product type Paperback
Published in Feb 2023
Publisher Packt
ISBN-13 9781804619452
Length 180 pages
Edition 1st Edition
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Authors (2):
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Ninad Deshpande Ninad Deshpande
Author Profile Icon Ninad Deshpande
Ninad Deshpande
Sivaram Pothukuchi Sivaram Pothukuchi
Author Profile Icon Sivaram Pothukuchi
Sivaram Pothukuchi
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Toc

Table of Contents (15) Chapters Close

Preface 1. Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
2. Chapter 1: Automation Is a Part of Our Daily Lives FREE CHAPTER 3. Chapter 2: The Art of Temperature Control 4. Chapter 3: Tension Control – Managing Material Tension 5. Chapter 4: Level Control – Controlling the Level of Liquid to Avoid Drying Up or Spilling Over 6. Chapter 5: Motion Control – Control, Synchronization, and Interpolation of Axes for Accuracy and Precision 7. Chapter 6: Material Dispensing Control 8. Part 2: Automation and Humans
9. Chapter 7: The Interplay of Humans-Machines-Automation 10. Chapter 8: Automation – Dramatically Helping Avoid Human Intervention 11. Chapter 9: Automation Can Build a Super-Organism with Awareness 12. Chapter 10: What’s Next? 13. Index 14. Other Books You May Enjoy

The control challenge in designing machines without supervision

Automation is expected to be a sort of stand-in for humans in the case of interaction with machines. Herein lies a contradiction. In Chapter 7, The Interplay of Humans-Machines-Automation, we discussed the topic of how humans interact with machines and automation forms a bridge to make this interaction comfortable.

As a recap, these are areas where humans typically interact with machines:

  • Monitoring operations while in normal mode
  • Design and prototype testing
  • Repairs or updates
  • Procurement and coordination

Automation plays a role at each stage, by providing a window into the process through Human Machine Interfaces (HMIs), using warning lamps, and so on. A typical tower lamp is shown in Figure 8.2:

Figure 8.2 – An automotive line with two tower lamps for machine running (orange) and a machine error (red)

Figure 8.2 – An automotive line with two tower lamps for machine running (orange) and a machine error (red)

There are different types of tower lamps—four...

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