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The Art of Manufacturing

You're reading from   The Art of Manufacturing Overcome control challenges for increasing efficiency in manufacturing using real-world examples

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Product type Paperback
Published in Feb 2023
Publisher Packt
ISBN-13 9781804619452
Length 180 pages
Edition 1st Edition
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Authors (2):
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Ninad Deshpande Ninad Deshpande
Author Profile Icon Ninad Deshpande
Ninad Deshpande
Sivaram Pothukuchi Sivaram Pothukuchi
Author Profile Icon Sivaram Pothukuchi
Sivaram Pothukuchi
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Toc

Table of Contents (15) Chapters Close

Preface 1. Part 1: Introduction to the Manufacturing Landscape and Innovative Automation in Everyday Life
2. Chapter 1: Automation Is a Part of Our Daily Lives FREE CHAPTER 3. Chapter 2: The Art of Temperature Control 4. Chapter 3: Tension Control – Managing Material Tension 5. Chapter 4: Level Control – Controlling the Level of Liquid to Avoid Drying Up or Spilling Over 6. Chapter 5: Motion Control – Control, Synchronization, and Interpolation of Axes for Accuracy and Precision 7. Chapter 6: Material Dispensing Control 8. Part 2: Automation and Humans
9. Chapter 7: The Interplay of Humans-Machines-Automation 10. Chapter 8: Automation – Dramatically Helping Avoid Human Intervention 11. Chapter 9: Automation Can Build a Super-Organism with Awareness 12. Chapter 10: What’s Next? 13. Index 14. Other Books You May Enjoy

Overcoming the control challenge (motion control)

As we study the scheme of a VFFS machine, we realize that the machine basically converts a piece of flat film into a bag filled with goods. The process of conversion involves two axes. One is the puller axis, which is aligned with the direction of movement of the plastic film; the second is the cutter axis, which is perpendicular to the direction of movement. The cutter axis must move at a fixed ratio to the movement of the puller axis. The puller axis draws the required length of foil or film, then the cutter operates and the sealer seals to provide a closed bottom to the new bag. Then the bag, which is open at the top, is filled with the material. After this action, the puller pulls the packet so that the open end at the top can be sealed by the sealer. Of course, the top end of this packet is the bottom end of the next packet.

If we plot velocity versus the time of the movement of the puller axis, it will look like a trapezoid...

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